From lean production to intelligent manufacturing, to produce a highly digital, networked, machine self-organization as the symbol of the new intelligent industrial production mode, to the manufacturing Industry 4.0 realization, Quality first, green development, structural optimization, talent-oriented.
First of all, from the management of the manufacturing plant in the current situation, analysis of the existing problems in the plant and explore solutions, how to move towards lean production to intelligent manufacturing, from personnel management to intelligent equipment, and then to the MES software management system, to conduct layers of deep analysis. How the MES software of lean manufacturing management system can realize intelligent manufacturing through modernized management means, intelligent mechanical equipment and management software. In-depth analysis of how the factory should develop or select intelligent machinery equipment, especially the intelligent equipment software platform is very important, intelligent equipment control system is open, whether to achieve network management, a number of emerging industries into a leading industry. Develop an "internet +" action plan to promote mobile internet, cloud computing, big data, and Internet of things with modern manufacturing industry, promote e-commerce, industrial Internet and the development of financial health, leading Internet enterprises to expand the international market.
From the point of view of the factory software management system, we deeply analyze the characteristics of MES system:
1), the use of a powerful data acquisition engine, integrated data collection channels (RFID, barcode equipment, PLC, Sensor, IPC, PC, etc.) covering the entire factory manufacturing site, to ensure the real-time, accurate and comprehensive collection of large-scale field data;
2), to build a factory production management system data acquisition base platform, with good scalability;
3), the use of advanced RFID, barcode and mobile computing technology, to create from raw materials supply, production, sales logistics closed-loop barcode system;
4), complete product tracking traceability function;
5), Production WIP status monitoring;
6), Just-in-time Inventory management and Kanban management;
7), real-time, comprehensive and accurate analysis of performance and quality SPC;
8), based on Microsoft. NET platform development, support Oracle/sql Sever and other mainstream databases. The system is a combination of C/s structure and b/s structure, easy to install and upgrade easily;
9), personalized factory information portal (portal), through the Web browser, anytime and anywhere can master production site real-time information;
10), strong MES technical team, ensure the rapid implementation, reduce project risk;
The final key step: To use intelligent management software to manage all the data of the factory, through the MES intelligent Management system to achieve factory scheduling, production monitoring, machine management, information collection, process management, payroll management, Task dispatch, Quality management, report management, data sharing, capacity balance analysis, etc. Micro-association Lean Manufacturing Executive Management Mes system, after years of experience in the development of MES systems and successful implementation of the success of the launch! Micro-association mold industry software to reach the domestic advanced level, well received by enterprises!
From lean production to intelligent manufacturing, how to break the pattern?