Robot: Collaborative robot helps intelligent transformation of electronic manufacturing

Robot: Collaborative robot helps intelligent transformation of electronic manufacturing

2016-03-17 16:35:36 Source:Eeworld

Keywords: basic intelligence quality

Shanghai, China, March 17, 2016--Universal Robots, a global leader in human-machine collaboration robotics, is a pioneer in the collaborative robotics market that has been working to drive the Intelligent Transformation of the electronics industry. Industry 4.0 and "Made in China 2025" have emerged, for the upgrading of traditional Chinese manufacturing, the search for new kinetic energy has laid a good foundation and pave the way, further "Made in China" to the "China wisdom" direction vigorously advance.

In order to realize intelligent upgrade and transformation, China's manufacturing industry also faces the urgent problem of how to reduce cost, increase production capacity and achieve higher ROI in the transition. For the electronics manufacturing industry, in addition to the above problems, manufacturers also need to bring accurate position control of intelligent Technology Helper. The advent of the robot not only solves the demand of manufacturing in this aspect, but also satisfies the requirement of position control in the electronic manufacturing industry. In order to further promote the application of collaborative robots in China's electronics manufacturing industry, the company has a full range of collaborative robot families, with its debut from March 15, 2016 to 17th at the exhibition Hall 1500, E1, Shanghai electronics production equipment. It is also worth mentioning that, as a leader in the collaborative robotics industry, Amicorp Robotics is exhibiting the world's first notebook, desktop and server Board memory flexible assembly application solutions to help electronics manufacturers of all sizes accelerate the landing of intelligent manufacturing. At present, electronic manufacturing enterprises in the notebook, server and desktop CPU, dimm/memory and other complex parts of the flexible assembly, small and medium-sized enterprises generally use manual assembly implementation, every day every worker to use a certain amount of force repeated thousands of identical plug-in action, Workers ' fingers are often sore and swollen and even deformed, and high-intensity repetitive work also makes them irritable and prone to fatigue, thus reducing product yield. At the same time, high employee turnover has been a problem for businesses. Manufacturers are using the "Camera + industrial robot" solution. In the Camera + industrial robot solution, the camera is equivalent to the human eye and the industrial robot is the arm to complete the manual assembly work. But the fatal disadvantage of the program is that the robot has a very short grasp of the force and can only be hard-plugged. Some of the high-level server memory and motherboard tens of thousands, if the plug and pull the force is not mastered, the loss is very heavy. And this solution requires manufacturers to have a fairly high knowledge of camera image processing, which greatly increase the implementation of the enterprise difficult, and can not meet the manufacturing enterprises on the most basic requirements of flexible assembly. To this end, the robot launched the "force sensor+ Collaborative Robot "innovative solution, the real sense of the realization of flexible assembly automation process. In the solution of the Uber Robot, a collaborative robot is the equivalent of a human arm, a force sensor and a gripper that are the equivalent of a human finger. The UR robot with powerful sensors and jaws can be precisely positioned by touch adjustment, using a force similar to that of human fingers to successfully implement the flexible assembly of CPUs, dimm/memory strips and other complex parts. The material position generally will have a certain degree of tolerance, and the precise control scheme of the robot can be assembled successfully even when the material is larger than the ±0.5mm installation tolerance, without the need of visual and other positioning aids. The six-weft sensors used in the system can work seamlessly with the robot, thanks to the open Linux system of the robot and the Force-control function module on this basis. The use of force control algorithms in the assembly process: Force-contact and Force–insert to achieve the perfect assembly of micro Force/torque exploration and real-time force control. Hardware system configuration is simple, software is still based on drag teaching without instruction programming, easy to use, is a major breakthrough in the industry. The flexible assembly solution of the robot brings the most basic flexible demand to the electronic manufacturing enterprises, improves the production yield and avoids the unnecessary loss due to the inability to grasp the force of pulling and inserting. In addition, the majority of small and medium-sized enterprises still adopt the traditional manual flexible assembly, the main reason lies in the "Camera + industrial robot" high cost and needs to improve the user-friendliness and applicability. and the "Force Sensor + Cooperative Robot" solution of the robot has successfully solved the above problems. In terms of cost, the "Camera + industrial robot" solution is costly, while the "Force Sensor + collaborative robot" scheme has obvious advantages in terms of cost. Combined with a collaborative robot, it enables faster turnaround for electronic manufacturing enterprises and improved product Quality, thus achieving a shorter return on investment. In terms of user-friendliness, the robot relies on the flat size Touch ScreenThe user interface and the innovative Polyscope robot system software enable employees without any technical background and programming experience to quickly program, Debug and run successfully on the spot. Moreover, the best robot from unpacking, installation, configuration to write the first simple task program time generally only 2-3 hours, providing enterprises with unparalleled flexibility, can be at any time to perform new tasks on different production lines. In terms of applicability, the robot is not developed for a particular industry, but is developed for the needs of the manufacturing industry for flexibility and ease of use. So the robot can meet the needs of different electronic manufacturing companies anytime, anywhere. "Our robot company is synonymous with ' innovation ' since its inception, and we look forward to a new force sensor + collaborative robot solution for more and more Chinese electronics manufacturers," said Mr. Yang, director of sales, China It can be further extended to other industries that require testing and insertion, such as metal hole positioning assembly, electronic stator assembly, cell phone battery and rear cover assembly. To enable them to achieve 100% of flexible assembly, but also to bring more flexible, reasonable and efficient manufacturing process, so as to further realize the upgrading and transformation of intelligent manufacturing. ”

Robot: Collaborative robot helps intelligent transformation of electronic manufacturing