The Apsara software MES system enables Zhongtai automobile to work at full capacity

Source: Internet
Author: User
Customer Profile:

Zhongtai Automobile Manufacturing Co., Ltd. was founded in 2003 and is headquartered in Yongkang, Zhejiang province. It is a private enterprise with the core business of vehicle components such as vehicle, engine, and transmission, vehicle production bases have been deployed in Zhejiang, Hunan, Jiangsu, and Shandong. The product covers the automobile, SUV, MPV, new energy vehicle and other market segments. The marketing network covers major and medium-sized cities in China, and the products are exported to many countries and regions such as Algeria, Chile, and Russia.

Side by side, step-by-step implementation, strong SUV brand strategy is fully rolled out

Zhongtai auto Yongkang base is the earliest vehicle production plant under Zhongtai, covering an area of 0.2 million square meters, including four major process workshops: stamping, welding, painting and assembly. High cost-effective mainstream SUV--T600 series models that are produced from this. After the launch of Zhongtai T600 in, the sales volume soared. In, the sales volume broke by units, and the sales volume of independent brands ranked fourth. With the popularity of the T600 series, Zhongtai is committed to building a strong SUV brand. Therefore, setting up a stable, efficient, collaborative, and Integrated Manufacturing Execution platform to support the modern production management model is the first step in Zhongtai's strategy.

The Huawei software automotive information solution has become the industry's first brand. its professionalism and maturity have been verified by well-known vehicle manufacturers in China for many years. Therefore, Zhongtai automobile did not hesitate to choose to work side by side with chinasoft and go hand in hand. It also carried out MES system implementation in stages using Yongkang base as a model and planned to be promoted to other bases, finally, group-based MES management is implemented.


Figure 1: Zhongtai MES project step-by-step implementation plan

Based on the cmmp ms of Apsara software, Apsara builds a stable, secure, efficient, and integrated enterprise-level mes application system that integrates complex business processes into logical processes, to meet the customization needs of Zhongtai automobile in many aspects, it provides stable and reliable support for enterprises' production, operation, and growth.

1. Precise production scheduling: fully meets production management needs.
With the help of the Advanced scheduling module of the system, the multi-dimensional scheduling of monthly, weekly, daily, and workshop operation plans is realized through factory modeling, scheduling model definition, and demand order receipt, replaces the original manual production scheduling process, improves the efficiency of production management personnel, and achieves precise production scheduling, efficient transmission, and real-time sharing.

Figure 2: weekly schedule page

2. transparent production process: meets the needs of refined production management.
Track the vehicles that have been scheduled for production, monitor the vehicle crossing of each scanning point, and record the completion and abnormal scanning vehicles. Visualized management is used to provide multi-dimensional completion data statistics and display of Production Plan conformity rate, and assist production management personnel in keeping abreast of workshop production conditions.

3. Two-level material pulling and multiple pull modes ensure punctual delivery.
Two levels of material pulling are supported in the material pulling process. Through a variety of pull modes (sorting, ingredients, SPS, and small tickets), we can precisely guide the material delivery from the third party to the warehouse and warehouse to the workshop, reducing the backlog of online and edge inventory and the occurrence of material shortage, improve Material Management accuracy and operational efficiency.

Figure 3: Sort delivery orders

4. efficient delivery of logistics to achieve comprehensive control over the entire vehicle delivery process.
By releasing the logistics shipping plan, dispatch the logistics supplier to reach the host factory within the specified time, and track and manage the logistics vehicle throughout the whole process to ensure that the entire vehicle shipping process is traceable.

5. combining hardware and software to fully control the production quality.
The quality control module of the production process provides key parts binding, quality traceability and error prevention, split-Line Error Prevention, and multi-level defect mode selection input for quality information to achieve quality control. In terms of hardware, it is integrated with on-site equipment in the workshop to collect equipment quality and display it in the form of reports and graphics, so that workshop administrators can make appropriate and timely countermeasures for quality problems.

6. mobile applications promote paperless work.
For mobile business scenarios, the pad and mobile app applications are provided respectively. In the Logistics Process, pad mobile terminals are used to replace paper documents and collect process quality data. Mobile app applications provide operation-related data analysis, support decision-making by senior leaders, and improve overall management.

Figure 4: mobile application interface

7. Data Sharing for system collaboration.
The system provides flexible integration interfaces to ensure seamless integration with ERP, DMS, and other systems. It connects upstream and downstream data transmission, improves system efficiency, and enables timely and accurate transfer of information flows, A Practical collaborative application system is provided for enterprises.

The Apsara software MES system enables Zhongtai automobile to work at full capacity

Contact Us

The content source of this page is from Internet, which doesn't represent Alibaba Cloud's opinion; products and services mentioned on that page don't have any relationship with Alibaba Cloud. If the content of the page makes you feel confusing, please write us an email, we will handle the problem within 5 days after receiving your email.

If you find any instances of plagiarism from the community, please send an email to: info-contact@alibabacloud.com and provide relevant evidence. A staff member will contact you within 5 working days.

A Free Trial That Lets You Build Big!

Start building with 50+ products and up to 12 months usage for Elastic Compute Service

  • Sales Support

    1 on 1 presale consultation

  • After-Sales Support

    24/7 Technical Support 6 Free Tickets per Quarter Faster Response

  • Alibaba Cloud offers highly flexible support services tailored to meet your exact needs.