Resources for the regeneration of surplus

If the technology, process, control, standards and management of the company can be standardized as an example of future expansion, it will be a renewable plastic production enterprise, and more likely to become the technology and equipment provider of other similar enterprises.

If "We put away the drink bottle, recycling and reuse, in fact, is equivalent to the production of a new oil field," Beijing Ya Yashong Renewable Resources Co., Ltd., managing director of the "China investment" reporter said. As a pilot unit of the National Circular economy, located in Beijing Shunyi Tianzhu Industrial Zone, is a waste plastics as raw material, and then processed into recycled bottle grade polyester chips raw materials, to be reused for food and beverage packaging production enterprises. As Asia's only one by one, is now the world's largest single line of production of 1 recycled waste polyester bottles of manufacturing lines, a year can be recycled waste plastic bottles 50,000 tons, that is, the number of almost 2.2 billion beverage bottles. With the rising standard of living, the production of waste polyester bottles has increased year by month, currently only Beijing 1 years will produce about 150,000 tons of waste plastic bottles.

Multi-cycle recycling of plastic bottles

"1 tons of polyester need to consume 6 tons of oil for conversion, the global consumption of polyester increased significantly every year, while the production of waste polyester bottles are also increasing year by year." Polyester regeneration is tantamount to saving oil ". Ya Yashong told reporters that as 1 emerging industries currently internationally has built a number of modern recycled bottle-grade polyester production line, many multinational companies have begun to use a certain proportion of recycled polyester raw materials in their products. Waste Polyester packaging Recycling treatment and recycling industry, the future is boundless.

"Recycling of waste polyester packaging is not a new thing, but over the years many food-grade pet bottles have been simply broken and then transported to small workshops for short fibres or woven bags, and this low value-added approach has greatly wasted resource potential and cannot be recycled. China Packaging Federation vice president, Beijing Packaging Technology Association president Zu Zuye told reporters. And the surplus Chong is trying to convert the waste polyester bottles into bottle-grade polyester chips new technology.

The ordinary polyester bottle production process is raw polyester chip material--bottle embryo factory casting embryo--blowing factory blowing bottle--filling--into the consumer market. In which the "Recovery and Sorting Package" "Deep cleaning" and "deep purification" several advanced technology, waste plastic bottles on the cycle up. Through these two core steps, can produce high-end recycled bottle grade polyester chips, can be used to create a new polyester bottle, to maximize the original value of resources to dig out, so as to achieve multiple cycles.

Daiju, vice president of China Material Recycling Association, told reporters that China has been banning the recycling of plastic into the food field. Because of the 1990-year rule, the company has almost missed orders from several big international giant beverage companies, including Coca-Cola. Finally, with the leadership of the State Council Law Office, by the Ministry of Health, AQSIQ joint organization of Experts on the production process of the surplus to create a rigorous risk assessment, and its products to carry out stringent challenges to test, the results are fully in line with the requirements of China's national standards, and raw polyester chips health, safety standards are completely consistent, Even better than the national standard of raw materials. Since then, opened a profit in the domestic sales road. By virtue of its "deep cleaning" and "deep purification" technology, the United States Food and Drug Administration (FDA) and the European ILSI (International Life Sciences Institute) standard certification, became China's only 1 through the Ministry of Health, AQSIQ audit can produce food grade renewable bottle grade polyester chip raw materials enterprises, and products are exported to Europe and the United States market, thus ending China can not produce renewable food grade polyester chip raw material history.

Reporter saw in the workshop, bundles of waste plastic drink bottles by the machine by color automatically after picking, into a closed treatment device, after 4 high temperature deep cleaning, automatic removal of caps, labels, adhesives, residual liquid and other visible contaminants, and then through high temperature melt extrusion, effective removal of organic impurities; After 12 hours and more than 200 ℃ high temperature removal of all microorganisms and small molecules of impurities, made a creamy like white and smooth bottle-grade polyester chips. These recycled polyester chips will be used as raw materials for the production of plastic bottles, and directly with the production of oil-produced slices exactly the same, truly realized from the plastic bottle-consumption of waste bottles-recycled polyester chips-plastic bottles of the continuous cycle. The true meaning of the homogeneous conversion project, has been the national Development and Reform Commission and other 6 ministries identified as a typical circular economy demonstration project. In Daiju's view, it can not only excavate the potential resources of the city, reduce the consumption of oil, but also reduce the pressure of 2 pollution of the solid plastic waste to the environment.

Ya Yashong told reporters that the current surplus to create the production line of the main equipment from different countries in Europe, through the integration of integrated innovation to create a complete production line, the entire operating line with automated closed process, continuous flow, information monitoring, cleaning production, harmless treatment and other characteristics.

Recycling system baffled "regular army"

After the market access problem was solved, the cost of the recycling system caused the "regular army" to be a headache.

According to the previous market survey, Beijing's waste plastic bottle is enough to create a "full of food." But the reality is not that rosy. Compared with the European Union, the United States and so on, because of China's large population, shortage of resources, has always been the traditional waste utilization, the recovery of waste materials has been relatively high. But at present, the waste recycling industry is in the state of spontaneous recycling transactions.

Ya Yashong admits: "Since reform and opening-up, Beijing recycling system of renewable resources from the past many state-owned waste recycling stations, the evolution of a few 100,000 farmers into the city's composition of the ' Recovery Army ', to pick up, buy, trade, and then in the urban-rural integration of dismantling, crushing, cleaning, distribution after the field, forming 1 low-level , high pollution, extensive type of ' recycling processing trade chain '. ”

Zu Zuye told reporters that such a big investment, the use of international advanced technology of waste plastics recycling and treatment enterprises, and those with simple equipment to clean the crushing processing of small workshops produced raw material competition--take Beijing, for example, from the Chinese Academy of Engineering, a number shows that Beijing each year the production of a variety of waste plastics about 1.5 million tons; And the data of the surplus is the annual production of waste polyester bottles in Beijing 150,000 tons. In addition to the partial entry into the large formal recovery treatment plant, a large number of waste plastics to the small workshop and the Urban and rural Joint division for dismantling, crushing, cleaning. Moreover, from these scattered "smash households" hands, it is difficult to receive sufficient quantity of high-quality plastic bottles. ' There is no modern recycling system in Beijing and we can only deal with these individuals, ' said Ya Yashong. They have become accustomed to the "recycling, crushing, mixing impurities, and then sell" such a profit model, the need is no impurities in the whole bottle, let them give up other links, will be recycled to the entire bottle directly to the profit, unless the profit can pay them a higher price. These recycling households do not pay taxes, and can not issue formal invoices, to the enterprise operation has brought great trouble.

According to Ya Yashong, recycled polyester chips manufacturing costs are the same as abroad, and raw material recycling prices are more than 3 times times abroad, foreign 1 tons of raw materials cost 200 euros, domestic will be 6000-7000 yuan. The cost of raw materials occupies 70% of the price of the whole product. Ya Yashong to reporters to calculate such a sum, from the hands of the public waste bottle is 0.1 yuan, now a profit from the recycling market, is each bottle 0.155-0.16 yuan. Recycled bottles by weight to calculate, the price is about 6600 yuan per ton, of which 20% is recycled personnel mixed with water, silt and other impurities. According to this price calculation, the intermediate link has a premium of more than 60%. The cost of recovery is "dragged" by the surplus than the original raw materials manufacturers more favorable prices, raw materials in plastic bottle raw material capacity of the original surplus in China, it is difficult in the fierce market competition to occupy an advantage.