How to subvert the quality inspection of Chinese industrial products?

As we all know, Chinese manufacturers are exported to foreign countries, but can not get rid of the "big but not strong" status quo, in addition to brands, technology content and other factors, the most attention to the world is the quality of Chinese industrial products and international brands there is still a small gap. When it comes to quality, we have to talk about the inspection of Chinese industrial products. And one of the important points of concern is that Chinese manufacturers use the traditional manual detection method is to lead to inefficient, product quality can not be guaranteed the key reasons.

To change this situation, we must upgrade the existing quality inspection mode, the intelligent automatic inspection equipment widely used in manufacturing product testing, and this type of quality inspection equipment is intelligent, precise, fast, suitable for industrial products, large quantities of testing needs. This kind of quality inspection equipment mostly belong to non-standard testing equipment, according to the different needs of industry customers, they also show a "customized" trend.

The traditional quality inspection model has more disadvantages, the following only three examples can be seen.

1, ND-FE-B Permanent magnet product testing. ND-FE-B material specifications are numerous, in many emerging industries have been widely used, the market demand has soared every year, but this industry-related product quality testing has been using the traditional manual mode, in some small flake material manufacturers Quality inspection workshop, "eyes + gloves + tweezers" to become a typical work scene. From Beijing, a neodymium iron and boron factory, the daily need for quality inspection of 1.5 million pieces of sheet material, quality inspection workshop A total of more than 20 workers continue to work, the pressure of Alexander has long been an indisputable fact that the factory's human and management costs are also high.

ND-FE-B sheet Material Testing: "eyes + gloves + tweezers"

2, axle front beam detection. The vehicle driving system is divided into four parts of axle, wheel, frame and suspension, and axle (also called axles) is connected by suspension and frame, and the car wheels are installed at both ends. The front beam of axle is one of the key parameters of steering wheel positioning. At present, most of the measuring equipment of the bridge factory mainly uses the ruler of tooling and tooling, this kind of detection method is low in accuracy, original in methods, unable to provide accurate data of front bundle, and the number of tooling is more and easily worn.

Axle Detection site: Method Primitive, inefficient

3, Woodworking blade detection. Blade is the cutting part of woodworking tools, used for processing all kinds of wood materials, market demand and production capacity are larger. A tool factory in Kunshan, Jiangsu, the detection of blade products in the industry is more typical: the use of vernier caliper to detect the thickness of the blade deviation, with the finger pressure and visual view of the flat bending deformation. The flaw of this method is very many: the precision is low, the artificial eye detection is influenced by the subjective emotion, it can't reach the whole test, and the efficiency is low.

The above examples are only a microcosm of the problem of quality inspection in China's industrial products, but glimpse, we can still clearly recognize some key issues: only the overhaul of the quality model can bring a powerful opportunity for industrial upgrading. With the major manufacturers of product requirements are increasingly high and the continuous improvement of enterprise quality awareness, procurement of advanced intelligent automatic testing equipment has become an urgent need to improve product quality and enhance market competitiveness. At this time, intelligent automatic testing equipment has become the major manufacturers of product quality inspection of the preferred equipment.

After experiencing a simple projector, two-dimensional image measuring instrument, high-end three coordinate measuring machine of these three development stages, the current industrial quality inspection equipment more tend to intelligent, automation and integration, to solve the artificial eye and caliper calipers detection limitations, According to industry demand-oriented research and development of precision testing equipment has gradually become a solution to the high precision of industrial products testing a panacea.

Still, domestic industrial quality is facing a dilemma: the enterprises that can effectively develop and produce such industrial quality inspection instruments are too scarce, similar to rare.

Under this background, the ability of innovation research and development becomes the core competence of the supplier of testing instruments. At this time, a industrial quality inspection in the field of "subversive innovation" of the national High-tech enterprises to become the focus of manufacturing industry attention.

Beijing leading state Instrument Technology Co., Ltd. ("the leading instrument") is located in Haidian District, Beijing Yongfeng technology industry base, focusing on precision testing equipment innovation research and development and equipment production, in the national defense, military and civil testing equipment research and development field has accumulated extensive experience, since its inception in 2005, The company has successfully developed nearly hundred sets of customized testing equipment for the domestic industrial inspection upgrade has brought continuous momentum.

"Subversive innovation" is the chairman of the state instrument, North, Ph. D. in mechanical and electronic engineering, Tri Zhongwei a high profile of the reform wave of Chinese industrial product quality inspection. Specifically speaking, "subversive innovation" is relative to "improved innovation", the improvement of innovation is only minor repairs, and subversive innovation advocates the use of intelligent instruments to replace the artificial, as "car instead of carriage."

The key to disruptive innovation is "demand innovation": with the support of scientific and technological conditions, the research and development agent of intelligent testing instrument deeply understands the status of product quality inspection of industrial manufacturers, excavates customer demand, combines customer demand, solves its quality pain with the most effective technical solution, and creates significant customer value-reducing its inspection cost, In order to reduce its overall manufacturing costs and improve the competitiveness of its products in domestic and foreign markets.

In the field of industrial quality inspection in China, many manufacturers have difficulties in development. Discard the traditional and backward quality inspection mode, choose custom development of quality inspection equipment, will become their production line upgrade one of the key points. Under the wave of China's manufacturing industry upgrading, this trend is bound to become a major change in the field of quality inspection of Chinese industrial products.