The raw material cost schedule and cost analysis table of the same product are abnormal.
After investigation: the Unit usage of BOM, the number of production tickets and materials required, no problem.
(1) Raw Material List-why is the unit usage 1.6?
Direct Material cost schedule: computing logic per unit usage
Unit usage = picking quantity/warehouse receiving quantity
Take the skeleton as the column:
Therefore, the Unit usage is included in the product usage.
The cost per unit of material after removing work items is 1.17
Unit material cost VS standard material cost difference 1.17-0.76 = 0.41
(2) Main Reasons for the 0.41 difference
Main reasons: Cost composition of Ferrite Cores for external processing = material cost (0.24) + processing fee (0.05) + labor cost (0.28)
View work hours:
In the system, outsourced work parts with a working hours base not 0 have been incorrectly set, filtered out and confirmed with the Sourcing Department, and modified together.
(3) IT: regularly sends a list of information with the number of off-site parts being S and the number of working hours not 0 to relevant personnel, and displays a red background on the product number information page.