The Chinese automotive industry has evolved from the profiteering age in the early stages of reform and opening up to the current meager profit age. To survive and develop automakers and parts enterprises in a fiercely competitive market environment, it is necessary to establish a lean technical innovation system and a management innovation system. • Improve independent innovation capability and create independent brands;
• Shorten the product design cycle and accelerate the time-to-market for new products;
• Reduce costs, improve quality, and maximize profits;
• Supply Chain Integration to improve matching accuracy and punctual delivery rate;
• Trace the entire life cycle of a single item ...... Characteristics and trends of the automotive industry: • Globalization/merger
• ISO/TS16949
• Shortened product lifecycle
• Automobile Recall legislation
• Diversified consumer demands
• Real-time supply chain integration
• Online/offline settlement
• Continuous Improvement and Six Sigma
• After-sales service
• Supplier performance evaluation
• Production Scheduling and Prediction
• Lean manufacturing
• Quality Full Lifecycle Management Overall solution: How can enterprises remain invincible in full market competition?
Carry out a differentiation strategy to replace the competition model of cost scale with a differentiation strategy Differentiation is innovation
Technical Innovation/Product Innovation/Management Innovation Compared with other similar systems Information Integration, rapid response, real-time control, dynamic decision-making, and lean management optimization and Innovation Extech "design, manufacturing, execution, and management" Solutions for integrating core business of Enterprises Process Design and Management Solutions With the aim of "providing data services for manufacturing in an accurate and timely manner", it is oriented to four major processes (stamping, welding, spraying and assembly) of the vehicle plant) specialized process design and management systems for ISO/TS16949 quality requirements of spare parts plants. The new third-generation process design management concept comprehensively manages the p-process, R-resource resources, and T-time, freeing process designers from a large number of documents, devote more time and energy to process solution optimization, Process Planning, process quality improvement, and manufacturing field service. * Production organization planning for enterprise products, providing enterprises with the data required by the production organization
* The process management level of the enterprise is comprehensively improved for all stages of process design.
* Information Integration for enterprises, providing complete data and services for ERP/mes Process Management with process route as the core The three-level (factory-level, process-level, and work-step) process route design is implemented. It supports multiple process routes, coexistence of multiple states, synchronization with manufacturing and assembly processes, and other features. * Three-Level Process Route Design for product components
* Multi-route management and application
* You can monitor and manage route statuses.
* You can edit the complete process route data and directly serve ERP and other systems.
* Detailed Report Processing
* Directly classify components that require Route Design Collaborative Process Design and Management Collaborative Process Design for processing features, division of labor and collaboration based on the process road line, and preparation and management of process documents. * Basic Data Management
* Grouping Process Design Based on processing features, using man-machine interaction mode to quickly edit process files
* Typical feature expert processing scheme, which is designed and managed based on the process route
* Design the Manufacturing BOM according to the processing procedure
* Convenient process file editing and automatic report output Process BOM Management * The convenient transformation from the design BOM to the process BOM can greatly save the time for the craftsman to process and manufacture the BOM.
* You can easily create a Manufacturing BOM from the design bom by dragging it.
* Automatically calculates the quantity from EBOM to PBOM.
* EBOM changes are directly applied to PBOM.
* Two BOM can be directly compared at the material level
* The multi-view display of BOM meets the requirements of different personnel Process Data Service * Process Design generates complete process data required for production and provides services for ERP, mes, QS, and other systems.
* Process data is integrated based on the granularity of ERP or MES.
* Provides complete technical documents on-site guidance to employees
* Provide technical data required by the quality system
* Management and integration of experience data form a manufacturing expert database Unique Process Management System Supporting TS16949 The TS16949 support module is a specialized module of Extech PMS system. It is mainly oriented to the automotive and Spare Parts Industries and complies with the requirements of ISO \ TS16949, especially APQP, FMEA, PPAP and other technical manuals, in view of the characteristics and requirements of the three stages of product design and development, process design and development, product and process validation in APQP, it provides a platform for Enterprise Technical Departments to generate and manage relevant technical documents. * Easy-to-use/powerful flowchart rendering tool
* RPN is automatically calculated. An alarm is triggered when RPN is too large.
* The control plan is consistent with the flowchart data
* Process data import and PPAP file package management Best practices for Management Innovation PLM Product Lifecycle Management Solution * Complete integration of CAD, Capp, PLM, ERP, and mes
* Manages serialized products to enhance product platformization and Modular Design
* Product parameter configuration: quick technical preparation for order products and accurate BOM Design
* Suppliers are collaboratively designed to provide suppliers with high-quality and low-cost components.
* Project management improves control over the product development process Centralized Product Data Management improves BOM accuracy * Automatically extract product information and create a product design structure
* Automatically checks product integrity and relevance
* Orderly and standardized management of BOM and files
* Easy and quick output of various schedules
* Feature-based part Classification Management Compliant with TS16949 R & D Management System * Quality management throughout the development process
* Full correlation between quality files and data
* Error correction and continuous improvement
* Tracking of project plans and execution results Quick order-oriented technical preparation * Adapt to flexible market demands through Configuration
* Product modularization and Parametric Modeling
* Condition-based mandatory device and optional device
* Order-oriented quick BOM Configuration
* Establish a quick quotation and cost accounting system Collaborative supplier design If collaboration with suppliers can be improved in the early stages of design, it will undoubtedly greatly improve the product quality and greatly reduce the increase in manufacturing costs due to design changes, at the same time, suppliers can learn the company's design intent, change requirements and other information as soon as possible, and quickly respond to the quality requirements of enterprises. * Build a good communication channel and interaction and negotiation mechanism with suppliers
* Suppliers and designers conduct technical exchanges and collaborative design on a unified platform
* Suppliers directly participate in product design and development.
* Fast release and response of design changes Effective control of dynamic data changes Data changes are implemented in accordance with the process of problem submission, change application, approval, and notification to achieve automatic upgrade of component versions, automatic maintenance of product structure, and consistency between drawings and data changes, the change history and status change process of parts are recorded throughout the process. * Supports cmii change management specifications
* Consistency of dynamic changes in design, process, and manufacturing data
* Query, notification, and release of change impact surfaces
* Network notifications and signatures accelerate the change Response Time Enterprise benefits: achieve rapid response and enhance enterprise competitiveness * The product R & D time can be shortened by up to 50%, accelerating product marketing
* The BOM accuracy can reach more than 99%.
* The Order technical preparation time is shortened by more than 30%, and the data conversion time from technology to manufacturing is greatly reduced.
* Improves the raw material search speed and utilization, and reduces the cost by more than 10%
* It can significantly improve product quality and user satisfaction
* Standardize and optimize the R & D process and accumulate enterprise knowledge assets |
